SMARTLINE 1KW – 6KW FIBER LASER CUTTING MACHINE

Aprašymas

ACCURL assemble their Smartline 2000w IPG 3000w 4000w 6000w laser cutting machine to the strictest quality standards with nothing but world class components to ensure lasting quality at an attractive price.

STANDARD COMPONENTS
  • CYPCUT® CNC 17” SCREEN FSCUT2000 CNC Control System
  • YASKAWA® Highly dynamic EtherCAT servo drive
  • RAYTOOLS® Cutting head Auto Focus (Switzerland)
  • ACCURL® Dynamic System 4.0: 2G Acceleration
  • ACCURL® Fast piercing 2.0: Ultrafast perforation
  • Automatic table exchanger 3015(Backwards and Forwards)
  • Graphite Anti-burn Technology
  • Automatic nozzle cleaning 1.0
  • Smoke extraction system(TODC-4L/4500m³/h).
  • IPG 2kw /3kw/4kw/6Kw fiber laser resonator YLS-Series
  • Class IV safety system and CE marking
  • Full automatic voltage regulator System
  • CYPCUT ®Embedded PCs: Industrial PCs with directly integrated I/O level
  • Industry 4.0 for sheet metal working with TwinCAT Analytics and TwinCAT IoT

FULLY ANNEALED FRAME

  • Accurl steel frames undergo annealing at over 600⁰ to relieve stress. They are built to last years of heavy use without distortion.
  • Auto changing pallet system allows over 2500kg loading weight.
  • Eight(8) zone & ducted exhaust system.
  • Dual synchronized twin servo motor drive system.
  • Helical rack & slant pinion drive system enables very smooth Movements.

CAST ALUMINIUM GANTRY

ACCURL high tech aluminium crossbeam is cast in a specially manufactured 10-tonne steel mould.
This allows better rigidity at 50% of the weight of traditional iron gantries, allowing higher acceleration with reduced inertia. This creates less wear and tear.

ALPHA RACK AND PINIONS

  • ACCURL Laser uses the best German racks and pinions from Alpha Wittenstein.
  • Advanced German engineering and precision manufacturing have created the highest quality linear systems available today.
  • These are precision machined to Japanese standard JIS2.

YASKAWA SERVO MOTORS & DRIVES

  • The Smartline is equipped with cutting edge Germany designed servo motors and drives from YASKAWA.
  • High-speed EtherCAT communication
  • Highly dynamic behaviour
  • Brushless three-phase motors
  • Flexible motor type selection

GRAPHITE ANTI-BURN TECHNOLOGY

The area in the entire machine tool where the laser can shoot at is all covered and protected by 20mm thick graphite sheet.

DUST EXTRACTION SYSTEM


Efficient fume extraction by means of shutters which are controlled in accordance with cutting head position results in more efficient use of the filtration system. Therefore a smaller lower cost system can be used. The system consists of six fume extraction zones.

HYPCUT FSCUT8000C TwinCAT CNC CONTROL

  • The ACCURL Smartline Fiber Laser is controlled with a HypCut FSCUT 8000 CNC control unit which provides
    unprecedented control of the cutting process.
  • EtherCAT and eXtreme Fast Control (XFC) technology enable fast switching functions at high processing speeds.

HYPCUT CNC System Features:

  • 17” high resolution colour TFT(touch screen control)
  • High-speed EtherCAT communication
  • TwinCAT: software for engineering and runtime
  • Highly dynamic servo drive technology
  • Integrated retention brake control
  • Automatic adaptation of parameters.
  • Adjustable error reaction.
  • Motor feedback for absolute position registration.
  • EtherCAT I/Os: broad I/O spectrum in IP 20 and IP 67 protection rating
  • Industrie 4.0 for sheet metal working with TwinCAT Analytics and TwinCAT IoT


ACCURL puts industry 4.0 within the reach of companies

ACCURL advocated its own new IoT technology as “Intelligent Internet of things factory”, termed the “Smart-Factory”.

Thanks to the advanced ACCURL CNC and RayBox V1.8 System software tools like the “Smart Factory” make it possible for companies to enter industry 4.0 that is revolutionizing the reality of companies.you can extract data and share information at company level: bending programs, sensors, production statistics.

CUTTING HEAD PRECITEC RAYTOOLS AG AUTO FOCUS

The RAYTOOLS AG comes with the external motor and the built-in drive unit through the linear driver and the focusing lens can automatically change the position in the range of 25mm. The user can set the focus continuously through the program to complete the rapid perpiercing of thick sheets or other different thickness and material sheets.

  • 35mm clear aperture, effectively reducing stray light interference, guarantee cutting quality and service life
  • Motorized adjustment of lens position
  • Anticollision system included
  • Contains adjust box EG 8030, focal lens 200mm, glass protection, 3 nozzles
  • Cutting head contains collimator at 90º focal 100mm
  • With a variety of optical interfaces,can be adapted with a variety of fiber lasers
  • Compact design
  • Motorized protection windows
  • Auto focus ranges +10~-12mm,accuracy is 0.05mm
  • Drawer-type of lens mount,quick and easy access to the cover glass.
  • Automatic adjustment of the focus and depth of the laser beam by “MZ – collimator module.

TECHNICAL SPECIFICATIONS

TECHNOLOGIES FOR LASER MACHINES:

Type Width Length Height Cutting Width Cutting Length
mm mm mm mm mm
Smartline 3015 4550 8500 2250 1500 3000
Smartline 4020 5050 11500 2350 2000 4000
Smartline 6020 5150 15500 2350 2000 6000
Smartline 6025 6050 15500 2350 2500 6000

The right quality of the sheet and the purity of cutting gases, you can cut the following thickness:

AVAILABLE LASER SOURCES AND MAXIMUM SHEET THICKNESS:

Laser Power Steel Stainless teel Aluminum Brass Copper
1.5KW 12mm 6mm 4mm 3mm 2mm
2 kW 16mm 10mm 6mm 4mm 4mm
3 kW 20mm 15mm 12mm 6mm 6mm
4 kW 20mm 20mm 15mm 8mm 6mm
6 kW 30mm* 30mm* 30mm* 12mm 10mm

* To cut the maximum thickness, the following conditions must be carried out:

  • Adjust and maintenance optimum in the cutting laser installation
  • Metals must reach the requirements of quality that ACCURL says
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